Mold Injection Plastic Custom Parts Plastic Shaping Mold Shenzhen DEM HUSKY
what is Injection Molding?
Injection molding is the most used plastic molding technique for various manufacturers. It’s treated as versatile as multiple parts ranging in shape and size can be developed using this method. Also, this process is suitable for manufacturing parts with excellent quality and significant volume.
This molding method is quite similar to extrusion molding. The only point where these two plastic molding methods vary is that injection molding directly injects the melted plastic at a high temperature into a customized mold. After the molten plastic is placed directly into the mold, such mold is allowed to lose its heat and then opened to get the solid plastic material.
Car parts and surgical appliance parts are some of the products made using this molding process. Likewise, engineers and designers can benefit from products that are made with improved flexibility using extrusion molding.
Mold design
Step 1: Analyze the product drawings
Step 2:Create the Design for Manufacturability (DFM) report
Step 3: Make the mould flow analysis
Step 4: Design tooling drawings
Step 5: Mould making
Mold core of Preliminary Processing
Open of mold
Big mold, but there are bigger ones
Mould is moving on chain
Mold in the machine for processing
Mold Store Room
Mold Tooling Workshop
Plastic Injection Mould making
1.Samples/Drawing &Requirement from you
2.Mould design:we will Communicate and Exchange the opinion with you after you place order.
3.Material Purchase:Steel cutting and Mould base tooling.
4.Assembling.
5.Inspection of mould : following and controlling the tooling processing.
6.Mould testing:We will inform you the date.Then will send the sample's inspection report&injection parameters with the sample to you!
7.Your instruction & confirmation for shipment.
8.Ready made mould before packing.
Plastic molding Specification
1. Professional manufacturer,design,production injection mould quality control
2. rich export experience plastic injection mould
3. Reasonable price of design mould
4. Cavities: single or as per your requirements cavity
5. Treatment: S45C Pretreat>25Hrc,And Nitriding
6. Mould Steel: Cavity ,Core and slide: P20 ,2738,2136 available Moldbase :LKM available
7. Standard:DEM ,HUSKY,available
8. Hot runner: according to your demand
9. Life time: >300 Thousand Times
10. Package: Plywood case, anti-rust paint
Secondary surface treatment
| Threaded Inserts | We can install most commonly used standard inserts in UNF and metric sizes |
| Pad Printing | Transfer a 2D image onto a 30 part All images are subject to review |
| Laser Engraving | Engrave part numbers, logos, and more onto your parts |
| Heat Staking | The process of locally heating a plastic component in order to reform and insert another component (such as ai threaded insert) |
| Painting | Primer and top coat; standard colors or Pantone matching, masking available, EMI (copper) paint |
| Plating/Coating | Plating is the process of covering the surface of a component Vvith a thin film of another metal In some cases, plating is applied to the surface of plastics for decorative purposes |
| Ultrasonic welding | It is commonly used for plastics and metals, and especially for joining dissimilar materials
we have the ability to assemble and label injection molded parts Discuss your needs with your salesperson |
| Assembly |
Spi finish standard
| SPI Finish | Description | Typical Applications | Roughness (Raµm) |
| SPIA-1 | Grade #3, 6000 Grit Diamo巾 Buff | High pohsh,transpare戊 parts, optically clear | 0.012 - 0.025 |
| SPI A-2 | Grade #6, 3000 Grit Diamo巾 Buff | High polish, ransparert parts | 0.025 - 0.050 |
| SPI A-3 | Grade #15, 1200 Grit Diamo巾 Buff | High-to-mediun pohsh parts, m几optical lenses | 00 50 - 0.100 |
| SPI B-1 | 600 Grit Paper | Mediun polish parts | 00 5 - 0.10 |
| SPI B-2 | 400 Grit Paper | Mediun polish parts | 0.10 - 0.15 |
| SPI B-3 | 320 Grit Paper | Mediun - low polish parts | 0.28 - 0.32 |
| SPI C-1 | 600 Store | Low polish parts | 0.35 - 04 0 |
| SPI C-2 | 400 Store | Low polish parts | 04 5 - 0.55 |
| SPI C-3 | 320 Store | Low polish parts | 0.63 -0 70 |
| SPI D-1 | Dry Blast Glass Bead | Satin fili sh | 0.80 - 1.00 |
| SPI D-2 | Dry Blast #240 Oxide | DUI finish | 1.00 - 2.80 |
| SPI D-3 | Dry Blast #24 Oxide | Du l finish | 3 20 - 18.00 |
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Custom Injection Molding Mold steel S136 Plastic Shaping Mold DEM HUSKY Images
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